Finally got into cutting this weekend.
First the left side.
Marked / Measured

Cut and fold.
I used a craft knife to create the creases to form the folds.

Now on the right hand side
I tidied up the right side of the guard.
I cut to the right of the 70mm line

I also realised there was nothing for the bottom part of the arch to weld on to.
As you can see it’s recessed as an end cap goes in here.

So I marked on the guard where I should probably cut. (The filled in lines)

But before cutting, I realised it will destroy the whole shape of the guard and I liked how it flowed right down to the kit.
So I found that I might be able to attach the lower part from the rear.
Drew a beautiful line

Made a little joiner?

Ground back the line so I could weld on it later.

Test fitted the piece. Will come back to it later.

I also found the bottom of the guard fouled on the end cap. Meaning it wouldn’t sit flush when I go to weld it on.

So I made a quick cut and bend to the lip the was fouling. Maybe I can also use this to hold the bottom of the guard down securely for when I roll the guard.

Then before doing any welding, I tidied up the guard fold. Sprayed it with Zinc paint.

Put it outside to dry.

Later on, I decided to finally weld on the guard. Not super tidy, but I’m happy with it.

Then the dreaded cutting out the door.

This time to not mess up the guard. I’ve made a joining strip between the gap in the guard and the door jam.
Make a stencil with some paper and dirty fingers.

Check to see if it’s close enough.

Apply template to spare guard steel.

After some shaping, I welded it on.


Thank god the door closes.

Will tidy it up but she holds strong now.
That’s all I have for now.
Hopefully get some more done tonight.
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