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E28 535 + boost = winning!

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  • E28 535 + boost = winning!

    Well its been just over a year since i posted my car on stanceworks. Life has been really crazy lately and i havent had much time to play on the interwebz. Here is a link to a small build thread of my car 13mo ago.

    Post your build threads here! Keep us updated on what you're doing in your garage.


    Anyway, i picked up a stock 745i turbo setup for a great deal and decided to boost the old gal. Here is a list of what was used in the build.

    Rebuilt 745i KKK K27 turbo
    745 turbo manifold
    Tial MVS wastegate
    New Bosch 30lb injectors
    BEGI RRFPR
    TCD turbo chip
    HKS SSQ BOV
    Walbro 255 in tank pump
    New stock Bosch external fuel pump
    3" full exhaust with magnaflow muffler
    Moosehead engineering Tial wastegate adapter (built by George)
    Moosehead engineering 3" downpipe with Tial recirc (built by George)
    AEM EUGO wideband
    VDO oil pressure gauge
    HKS old school boost gauge

    Here is a recent shot of my E28. Currently rockin 17x8 style 5's at the moment. I'm on the hunt for a nice aggressive set of wheels.


    Before this weekend. I installed the BEGI RRFPR, Walbro fuel pump, new stock external fuel pump, new fuel filter, new stock FPR, and replaced every fuel hose on the car.

    Started on a friday night, made sure my friends and I had plenty of supplies for the long night/weekend


    Pulled the intake, maf, airbox, etc


    Longtubes removed


    Had to removed the exhaust studs to install longer ones with spacers. 745i cyl head uses larger diameter exhaust studs. This shot shows the manifold on with the turbo clocked to the right position.


    After the manifold and turbo were in, i installed the oil distribution block to my oil filter housing, ran the line to the turbo and wired up the oil pressure gauge (sorry, no pics). Then it was time to install the new Bosch 30lb injectors.


    Here is a shot of the stock 745i charge pipe to the throttle body. Found this adapter at lowes that worked perfect for fitting my IACV to the charge pipe.


    Pulled the DME and installed TCD's turbo timing chip for the 059 DME.


    Built a charge pipe from the turbo to the pipe for the throttle body. Also installed the BOV on that pipe. I lengthened the AFM wires, and ran some vacuum lines. Everything is pretty much mocked up at this point.


    During the build my friends were in the car wiring up the gauges. I had a custom pod built that replaces the top A/C center vent.


    Car started and ran immediately. Had a small leak at the oil supply line to the turbo that we quickly fixed. A week after it was running i got my Tial WG and adapter in and installed those. The stock 745i WG was stuck open so the car was a PITA to drive until i got the Tial installed. She runs great at the moment.

    I'm currently getting ready to install my B35 intake manifold. During that install i will be cleaning up the engine bay a bit and getting some updated pics. Future plans are to add a intercooler and turn up the boost a little bit. It's at 9psi and feels pretty damn strong at the moment.
    Last edited by Hybridbmw; 06-16-2011, 09:13 PM.

  • #2
    I like this, budget turbo builds are my faavorite. Can't wait to see this thing with a nice old front mount hiding out behind the bumper

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    • #3
      Just ordered MS for mine! I will soon follow in your footsteps, sir.
      Keep it updated for us followers. Or, well, just me.
      IG: ossiep

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      • #4
        Any boosted old BMW is awesome, blacked out this looks evil as fuck.

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        • #5
          Thanks guys! The car runs extremely well on 30lb injectors and a RRFPR. Off boost it's like it was stock. And a nice smooth transition into boost with near perfect afr's after 2 weeks of tweaking.

          Bronzit, if you need any help or have any questions feel free to hit me up.

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          • #6
            Hell yea! Any vids of this beast?

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            • #7
              Not yet. I will get some soon when I have some free time. Working on cleaning up the engine bay first.

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              • #8
                Love it man, you on mye28.com?

                1987 BMW e28 535i
                "Respect your elders"

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                • #9
                  hell yeah! i have big time admiration and respect for homebrew/period correct turbo setups on older euros! you've built a very cool car and congrats on it running well!
                  025garage

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                  • #10
                    Yeah. Sn on mye28 is Clongo.

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                    • #11
                      This is awesome. I would love to see a video.

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                      • #12
                        I always love a blacked out bimmer! Good luck on the project.
                        2006 Mazda MX-5 Limited Edition #201 of 3500: Tein Flex Coilovers (7kg/5kg) | IL Chassis Braces
                        Stance in progress...

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