Who has owned a higher mileage 240 and knows the common maintenance problems with this platform? Looking to buy one next weekend, but wanted to check into this. Also, who makes a cheaper (under 1k) set of coils for this car
							
						
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Maintenance on Volvo 240 & coil options
				
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 Tires, shocks and struts. Occasionally a water pump for the older ones.
 
 The electronics aren't the greatest, but 99% of the time the only issues are a worn or broken sensor on the newer cars. 1983 only cars [and at that, mostly wagons] had terrible wiring, it literally falls apart on every '83. '86+ had a VSS and electric speedo, the earlier models had cables which die from time to time.
 
 All in all, they're pretty durable machines.
 
 As far as sub-$1k coilovers, bolt-in you're dreaming. There's still some fab-work involved, but the parts themselves can be had for under $800.
 
 http://www.kaplhenke.com/ <<< Go there for anything suspension related for a 200-series chassis. Ben is a genius when it comes to suspension design for these cars. While his stuff is mainly performance-oriented, he can also engineer some things to get you unibody-scraping low, and it'll last. I'm taking the road-less-traveled with my '79 242 and am building my own suspension setup, though I am building it along the lines of Kaplhenke's stuff.
 
 If you do go with anything Kaplhenke, be sure to tell them a friend of Jim Schardt @ Clockwork Calibrations in Albuquerque referred you.Last edited by Daviticus; 08-12-2012, 09:13 PM.- Bagged '98 Chevy S10 - Stock '88 Volvo 240DL - Broken '87 Mitsubishi Starion ESi-R - Also Broken '87 Shelby Lancer #707/800 -
 


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