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'59 Classic Mini Build - Project Turncoat

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  • '59 Classic Mini Build - Project Turncoat

    I've lurked long enough on these boards that I decided to throw my build up. It's not the usual from what I've seen here, but maybe someone can benefit from my attempts to get a classic mini low-low and driveable. I've got several months of the build documented on my instagram page, but from here forward is the non-structural rebuild stuff.

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    I saved the car from essentially being scrapped for weight. The local Mini club found it rotting into the earth, and had to literally excavate it from the ground with shovels and jacks. I bought it from one of their members who realized just how big of a project it was going to be.





    The shell had no identifiers, but it came with a title and subframes from a 1964, so I figured it would be a great car to really **** with. Tubbed fenders, wide flares, some frankenstein suspension from another donor car... But a few weeks into the build, I was told that I may have something a bit more rare than a scrap weight salvage project.

    Turns out the car is a legitimate 1959 Morris Mini... A rare US import model. I ended up with a heritage certificate from the UK and it did change my plans a bit, as I didn't want to make any radical alterations that would significantly change a rare shell. I was still going to make it my own. I got quite a bit of **** for not doing a concourse restoration (not my bag) and as such the build earned a name. Project Turncoat.

    So how far can you push the original platform? I wanted to find out, keep it simple, and keep it on 10" wheels with no flares, and hammer it to the pavement.

    My 5 year old next to the mini early in the build


    10" wheels fresh out of the paint booth:


    Here's how she sits now, everything from 10" down is new sheet metal, and there's not a single panel that hasn't been touched. ground up brakes, hand rewire of the entire car... the list goes on. I went with the "small" touches on the design... shaved metal dash with no vents or ashtray, shaved wipers, and shaved door handles. Welded and filled body lines, and a front and rear bumper delete. Keep it looking like a mini, just a super clean one.





    The car goes into paint in the next 2 weeks after a lot more block sanding, after that I'm going to see what can be done to get some camber into the car. as you see it the car is riding on bump stops in the front, and just leveled in the rear to match the front.

    Getting more drop than this is going to take getting creative on the front suspension. She's sitting on all new bushings, ball joints, tie rods, and adjustable hi-los, but the limit of the suspension travel in the front is the amount of motion in the Ball joints, and the terrible geometry of the upper arm/shock/hi-lo at a lowered height.







    I believe I can modify the front subframe to move the bump stops up, and then fabricate the pieces I need to not max out the travel on the ball joints. Some camber in the rear and I can get them tucked no problem. All things to come in the next few weeks after the "pretty stuff" is wrapped up.
    1959 Morris Mini Build


  • #2
    When I first started reading all that was in my mind was "oh great, another build where they have a rusted shell sitting around for year and years and never do anything".... BUT YOU DID THINGS I really really like the shaved handles and how it looks lower. If you wanted to change wheels might I suggest SSR FL-II? They're basically 10" versions of MK-II's. One last thing... what color is she getting painted?

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    • #3
      Originally posted by nishy View Post
      what color is she getting painted?
      WT3 color code, olde english white. It's an original MK1 color. Black roof, and black number monikers on the doors and hood.

      As for wheels, I'm going to contact Force Racing to see if they can cut down some barrels for me on their v4 or mesh wheels. I can't get a wide wheel without a modified shell and flares, so I'm thinking with a touch of camber and 4.5" wheels I can get them to juuuuuuust tuck. like barely, but there. the minilites on the car now are 10x5 wheels, and sit flush at the side wall.

      V4s

      Mesh
      1959 Morris Mini Build

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      • #4
        Originally posted by nishy View Post
        When I first started reading all that was in my mind was "oh great, another build where they have a rusted shell sitting around for year and years and never do anything".... BUT YOU DID THINGS
        Here's a little bit of the back story on the shell... roached out isn't even the beginning of it.



        Dash before and after... someone riveted a plywood dash onto the car, and I wanted a completely smooth dash and parcel shelf line:



        I also wanted a few trick touches on the engine bay, so it was completely smoothed as well. normally there are a complete second set of master cylinder holes, wiring holes, fresh air intake hole... all welded up and smoothed out.





        And the bottom of the car is completely truck bed lined with a 2 part urethane liner. it's tough as nails and should really keep the bottom 1/2 fresh.



        And when i mean ZERO floors, that includes the trunk/boot... before and after on that as well:



        1959 Morris Mini Build

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        • #5
          I know the excavation part. I have a mini wagon sitting by my dads house, just need a shovel.
          And what gauge metal did you use for the floor?

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          • #6
            Floors were re-pop pans... 20-22 ga steel on those. The full boot pan was a heritage pressing that was higher quality. It was 18-20 ga. The heritage panels fit so much better it's really unbelievable. Some of it my be that this was was so far gone that the combined total of the panels made fitment more difficult, but the boot pan was significantly easier than the floors, and the floors were a much simpler shape and job.

            Good news is there are lots of manufacturers of replacement panels for minis, bad news is many of them fit like garbage.
            1959 Morris Mini Build

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            • #7
              love minis, i have a turbo mini myself. ongoing project now for almost 10 years. a car in that condition here in europe would have been scrapped im sure. glad you saved it. cant wait to see what you do with it...

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              • #8
                Originally posted by C2_mad View Post
                love minis, i have a turbo mini myself. ongoing project now for almost 10 years.
                funny that you mention that... I've got a 998 block on a stand waiting to build this. problem is I have no desire to hack into my clean new cross member to make room for it...

                1959 Morris Mini Build

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                • #9
                  well, the minilites on the car now are 10x5 wheels, and sit flush at the side wall. thanks

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                  • #10
                    some major progress over the last few weeks... tuned up and reset some valve lash, and after hours of block sanding, the mini went into the paint booth. Glad to have friends with awesome shops, so I was able to use some great equipment and the paint laid fantastic. Was able to get billet and some other elements in place as well.

                    Trimming and reshaping my front bump stops allowed me to get the front as low as i can with some suspension travel before hammering fenders, but it's about 3/4" lower than i was able to comfortably use before, so the back came down to match. time to start thinking about what will need to be fabbed to get even lower. probably camber plates in the rear, but i'll take shots of the tire clearances. cant do anything without gaining some room.

                    Bad news is that my clutch master and/or slave took a shit. I've already got replacements on the way, and it's not a tough job, just sucks immediately after the car is looking like it is.

                    pics!











                    1959 Morris Mini Build

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