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Rob's UK B5.5 Passat Saloon on air (soon)

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  • Rob's UK B5.5 Passat Saloon on air (soon)

    Well the time came to start a new project, so searching around the classifieds, I found a low milage (53k) B5.5 saloon TDi 130 Highline in Stonehenge Grey.






    old and new






    First job was to de-badge











    Gave the engine bay a tickle






    First proper mod was to up the power a bit, I went for a revo software upgrade, so gone from 130 bhp & 210 lb/ft to c.170 bhp & 280 lb/ft. Also fitted a Pipercross air filter.


    Next I dangerously decided to have a peek on German ebay, never a good idea for a V.A.G owner as there are so many tempting things.
    Suffice to say I ended up bidding on a set of wheels and ended up winning them...... not planned! haha


    3 weeks later they finally arrived




    19" MAE Crown Jewel III splits: 9.5" Fronts and 10" rears




    Time for a test fit. As they came off a Merc CL500, I needed to sort out some spigot rings, just a little bit of poke at the back, though it is up in the air, might not be so bad once a tyre is on and it's on the ground.







    Now the fronts.







    errr, think I might need a 10mm spacer!! haha




    Next came some winter wheels as they came up at the right price.




    Finally I managed to start getting some bits for the air-ride!!

    A mate in my V.A.G club had a B5 RS4 on air, running Bagyard Supremes. As luck would have it he recently sold the car to make way for a B7 RS4, and I bought the Bagyards off him as the fronts fit my Passat. Unfortunately the rears don't as mine isn't a 4motion, so the rear struts will be sold to fund either some Bagyard or Airlift bags.





    And finally, for now, I purchased some bits off the US ebay, some bumper side markers and a shark-fin ariel.





    Thanks for reading, I'll update this as soon as things happen.

  • #2
    looking good, should look nice down on those rims

    Comment


    • #3
      Quick update:

      Not much of one as things are moving rather slowly due to finances.

      Nearly got all the air-ride kit



      Just pipework, switches etc to get, so should all be in in about a month.

      Had someone on here do a photoshop of the car as it will hopefully look with the air and wheels on

      Comment


      • #4
        Time for front tyres to go on:

        Quick polish before hand.



        225/35 19s fitted.




        Air is scheduled to get fitted week beginning 19th March

        Comment


        • #5
          deff cant wait to see those mounted on the car, gonna look crazy
          Insta Mintyhinrichs

          Comment


          • #6
            Update time, the air-ride is now on!

            Time to make the frame that the main board will rest on



            Using the boot carpet as a template



            Board done, cut into 2 pieces so the spare wheel can still be taken out.



            Back seat up to feed airlines and wires



            Door card off to remove the door pocket for remote mount



            Getting the valve board sorted



            Test fit of the board



            Test fit of tank and compressors





            Tank board carpeted and tank and compressors in place with copper lines



            In position



            Wheels gathered for a test fit




            All struts, bags and lines fitted, so time for a wheel test fit.

            A 9.5" rim tucked!



            Bit of modifying needed here. There's enough meat on the back of the rear wheels to have 8-10mm milled off so the rear arches won't need to be flared too much.








            All done














            Gauges hidden in the glovebox



            Blanking board used to keep a useable boot and to protect the install from getting damaged





            Remote in door pocket





            Some bodywork mods to follow, so will update when they're done, then the 19" wheels can finally go on!

            Comment


            • #7
              looks amazing man good work

              Comment


              • #8
                Amazing work so far, bringing it to the UK meet on 15th April?

                Comment


                • #9
                  Originally posted by Jorge View Post
                  Amazing work so far, bringing it to the UK meet on 15th April?
                  Doubt it, could well be in the bodyshop for a month by then to have more mods done

                  Will try to get to one once those mods are done though

                  Comment


                  • #10
                    Awesome stuff man! It's going to look so good once you get those wheels on for good!
                    '13 Civic
                    4x4 until not poor

                    Comment


                    • #11
                      so much win.
                      BUSTER!
                      Low Standards
                      Seffer on the Stanceworks
                      sigpic

                      Comment


                      • #12
                        Small update:

                        Wheel problems at the mo, but I won't go into it now.

                        These problems and the fact that the bodyshop is moving location in a couple of months, have put a small spanner in the works, but we'll get there, just a bit longer than anticipated.

                        A few pics of progress.













                        Comment


                        • #13
                          Rear bumper all smoothed


                          Front numberplate recess removed and bumper smoothed


                          US side markers fitted


                          Bonnet extensions finished


                          All done and next to the bodyshop guy's Passat


                          Borrowed a mates rims for a show, as still waiting for my new ones from the States






                          DSC04561 by Rob Joyce, on Flickr


                          DSC04562 by Rob Joyce, on Flickr


                          DSC04564 by Rob Joyce, on Flickr


                          DSC04565 by Rob Joyce, on Flickr


                          DSC04566 by Rob Joyce, on Flickr


                          DSC04568 by Rob Joyce, on Flickr


                          At a show today


                          DSC04569 by Rob Joyce, on Flickr


                          DSC04570 by Rob Joyce, on Flickr


                          DSC04571 by Rob Joyce, on Flickr


                          DSC04572 by Rob Joyce, on Flickr


                          DSC04581 by Rob Joyce, on Flickr

                          Comment


                          • #14
                            Nothing but respect for you man.

                            Comment


                            • #15
                              Looking good man, looking good!
                              '13 Civic
                              4x4 until not poor

                              Comment

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