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'88 Golf GTI - Rotbox Round II

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  • Greg|H
    replied
    Hey everyone, it's been a while since I last did an update! Time to bring this thread up to speed.

    Skip back to January this year, I had daily'd the mk2 through winter, and it was really getting to the point where it needed to be taken off the road for a proper rebuild. The faults were mounting up, and due to the bad weather and lack of time on my half, I just didn’t fix them. The final straw was when the Head Gasket blew mid January this year. So I parked it up, sold the splits, and bought a sensible Japanese car that wasn’t so demanding on the maintenance side of things like the Mk2. I guess I lost all motivation with the Golf after the constant problems I had with it.

    Although it wasn't long before the cogs started turning in my head though, and the cravings to be back behind the wheel of the Mk2 set in again. I just wanted my Mk2 Golf to be as reliable - as it was fun, because it is the most fun car I’ve ever owned.

    With the engine in need of a rebuild, along with a bunch of other parts that needed overhauling or replacing, I decided I’d just go all out and do an engine conversion. So I sold my Honda after only a couple of months of ownership by way of gathering funds to build the Mk2 again, and set about finding a suitable donor car for my Mk2 Golf. I’d always liked the idea of building a properly fast Mk2, so I decided a 1.8T engine was the way to go!

    I picked up this Audi A3 8L Sport for a really good price. Complete with an AUM 1.8T engine, with K03s turbo, and 02J gearbox. (105K on the clock). This engine should happily see around the 230bhp mark, with a few supporting mods and a remap, so it’ll be plenty quick enough once in the light Mk2!





    I stripped the mk2 of its old 1.8 8v PB engine, gearbox and all associated components. It was only a mornings work, I love how easy old cars are to work on!



    Next I set about taking care of tidying up the engine bay.. removing & treating surface rust, removing all excess seam sealer, shaving off some un-needed brackets and attending to two area that needed welding with the help of my mate Charlie. I also had to flatten an area on the bulk head so that I can mount a hydraulic master cylinder for the clutch, which will now be hydraulic operated as opposed to cable operated. (I'm using a late spec Corrado pedal box).

    I didn’t take many photos along the way, but today I have finished painted the engine bay, so have a few photos.









    Considering the only place I have to work on the car is outdoors in a dusty garage compound, I think the engine bay turned out alright. I plan on respraying the whole car in the future, and I will be changing the colour, so I painted the engine bay black for now so that it’ll go with whatever colour I decide on for the exterior in the future. I quite like black bays too, so it seemed like the logical thing to do..

    So this brings me up to date; The golf is prepped, the donor car is bought, and a collection of parts to make the conversion possible is slowly growing. Once I’ve got everything I need for the conversion, I’ll strip the Audi and get to work!
    Last edited by Greg|H; 05-25-2015, 04:24 AM.

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  • Greg|H
    replied
    I pulled the wheels off the car as the ally was looking a little worse for wear. They had lost their shine, and had a slight build up of corrosion on the surface. I used Autosol metal polish, and a high speed drill with a buffing attachment to polish everything. I'm really happy with the results, they're looking much better than when I bought them!

    Please could someone recommend a good wax to seal them with?





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  • Greg|H
    replied
    Originally posted by Shepherd View Post
    Nice progress so far!
    I liked the old wheels a little more though, looked a bit more aggressive.
    Cheers for your feedback!
    I liked the look of the previous wheels too, purely because of the more aggressive colour and tighter fitment. I'm not that into the gold, so I may look into getting the centre's powder coated a similar grey when I split them for wider dishes next year The RS's will better the RZ's when I'm done hopefully

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  • Shepherd
    replied
    Nice progress so far!
    I liked the old wheels a little more though, looked a bit more aggressive.

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  • Greg|H
    replied
    Daily grind, so that's why my exhaust laid sparks..

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  • Greg|H
    replied
    I took a few photo's of the Mk2 today. I had to wind the rear coilovers up a few threads as the rear wheels rubbed really badly once I had more than £10's worth of petrol and a passenger in the car So fitment wise it looks even worse than when I first threw the wheels on the car. When I've got a bit of spare time and money over Christmas I hope to get things moving though, I know the look I'm trying to achieve now anyway. Just got to make it happen!





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  • Greg|H
    replied
    I decided to pull the trigger and fit the BBS's. I was going to wait till after winter but I figured I'd just enjoy them, and spend time bringing the lips back to life next year..

    The fitment is way off what I'm going for. I would like to run 185 45's instead of 195 45's. Also I would like to space them out 15mm to et10 all round (Rears currently have 25mm spacers and none up front). It got dark then I realised I only have one picture of them on, but proper pictures will follow once I've achieved better fitment Just ordered a centre cap spanner so that'll arrive on monday

    Last edited by Greg|H; 12-01-2014, 05:18 PM.

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  • Greg|H
    replied
    Originally posted by F31Dingus View Post
    Subscribed.......
    Thanks dude!

    Originally posted by Tj.smith1991 View Post
    Oh mayyyyn. I love mk2's.

    I **** the sealant on them. Took me ages to get rid of mine when replacing my wings. -.-
    Ah man the underseal is a b*tch, it took what felt like forever to cut through haha

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  • Tj.smith1991
    replied
    Oh mayyyyn. I love mk2's.

    I **** the sealant on them. Took me ages to get rid of mine when replacing my wings. -.-

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  • F31Dingus
    replied
    Subscribed.......

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  • Greg|H
    replied
    Better pictures as promised. Naturally I got them in the bath for a clean The lips still need a good polish but that's to come..







    In other news I bought a sweet Clarke air compressor and a spray gun from a mate today. My plans for painting the car myself next year are falling into place!

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  • Greg|H
    replied
    Terrible photo, but I bought some new wheels for the mk2 today. I said I wouldn't get BBS's again, and I'd get something a bit different, buuuttt...



    I picked up these BBS Rs's. They are currently 15" x 8j (2" dishes) et24. Professionally welded and re-drilled to 4x100. Width's and offset are perfect for up front, but I'm looking to go a little wider on the rears!

    They need a good clean so proper photo's will follow!

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  • Greg|H
    replied
    Just a single crappy photo, kinda love the Nardi though!

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  • Greg|H
    replied
    Originally posted by mgpdoc View Post
    I need more updates. I love this .
    Originally posted by animal View Post
    wow - love your car! the interior is amazing. Great job on the shift knob too. Photography is on point too!
    Originally posted by DanMateX View Post
    rad
    Thanks all, Its always motivating to receive nice comments!

    I have a small update too, I've finally got round to buying the Nardi steering wheel that I've wanted for about two years now! It's every bit as nice as I'd hoped, maybe too plush for the rotbox though





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  • DanMateX
    replied
    rad

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